An Insulation Solution for Every Concrete and Soffit Application

Product Overview 

CGS Insulation are specialists in providing innovative insulation solutions for soffit areas and concrete sandwich panels. We’ve scoured the globe to ensure that our products are not only the most effective insulation solutions on the market, but that they also meet and exceed all mandatory Australian building code requirements. Our clients enjoy peace of mind knowing they’ve specified some of the safest insulation products available in Australia – a distinction that is particularly important in light of recent events in our industry.

If you are new to concrete and soffit insulation systems, we highly recommend having a read of our FAQ page. It will help clear up a lot of preliminary questions you may have and should assist in defining your quote request or any further questions that you may have.

  THERMOMASS MAMMOTH
Section J Compliance  
Under Soffit    
Concrete Panels    
Passive Thermal Regulation    
Concrete Slabs    
Wall Applications  
Roof Application    
Acoustic Benefits    
ODP-Zero  
Class 1 Fire Rating  
ISO 9705 Fire Rated    
Recycled Content    

THERMOMASS Insulation System

For the insulation of concrete walls

Composite Global Solutions (CGS) is the Australian supplier of the THERMOMASS Concrete Insulation System for precast, in-situ or tilt up concrete sandwich panels.

The THERMOMASS Concrete Insulation System complies with Section J of the BCA and is a fully integrated, highly energy-efficient, insulated concrete sandwich wall system. Extruded polystyrene insulation is sandwiched between two concrete layers held together by specially designed THERMOMASS connectors.

Unlike traditional methods of insulating concrete walls in Australia, the THERMOMASS system places the majority of the concrete on the inside of the structure’s thermal envelope. The thermal mass of this concrete helps to further dampen the structure’s internal diurnal temperature variations, making the THERMOMASS insulation system the most effective concrete insulation system available on the Australian market.

The key features of the THERMOMASS Concrete Insulation System:

  • Most effective, energy-efficient concrete insulation system on the Australian market.
  • The only third-party certified, concrete sandwich panel connector system available on the Australian market.
  • Only insulated concrete sandwich panel system with a 20 year warranty on the Australian market.

For more detailed information, please visit the THERMOMASS tab.

MAMMOTH Insulation System

For the thermal and acoustic insulation of soffit areas.

CGS Insulation is the Australian supplier of the Mammoth Soffit Insulation System designed especially for soffit applications such as carparks, auditoriums, office and places of education.

Mammoth insulation panels are made from 100% lofted thermally bonded polyester fibres. The semi-rigid panels are designed to improve thermal and acoustic performance of soffit areas for residential and commercial buildings (carparks, lecture theatres, open-plan share spaces). Installing Mammoth Soffit panels will allow you to control both the acoustic and thermal performance of your building, enhancing the well-being, productivity and comfort of the occupants.

Mammoth insulation panels are made using a unique air-layed manufacturing process whereby the fibres are completely randomised rather than layered. This provides for differing structural properties and greater flexibility which helps achieve high thermal performance when the product is affixed to concrete.

The Mammoth insulation system is the only soffit panel on the Australian market to achieve a complete ISO9705 pass via a full burn-room test – an important distinction in light of recent events in our industry.

The key features of the MAMMOTH Soffit Insulation System:

  • ISO9705 Certified via a full burn-room test.
  • Doubles as both acoustic and thermal insulation (a feature regular PIR soffit insulation cannot compete with).
  • Pricing is on-par with regular rigid PIR soffit insulation.
  • Semi-rigid construction allows sheets to conform to irregularities left from formwork construction.

THERMOMASS Insulated Concrete Sandwich Panel

CGS Insulation is the Australian supplier of the THERMOMASS Building Insulation System for precast, in-situ or tilt up concrete sandwich panels.

The THERMOMASS Building Insulation System complies with Section J of the BCA and is a fully integrated, highly energy-efficient, insulated concrete sandwich wall system. Extruded polystyrene insulation is sandwiched between two concrete layers held together by specially designed THERMOMASS connectors. THERMOMASS insulation for concrete sandwich panels has been specified for over 30 years in many applications, from high rise buildings, cold storage, residential and commercial properties. We have a number of case studies to demonstrate the variety of applications that THERMOMASS has been specified for.

  • Commercial
  • Medium/High Density Residential & Student Accommodation
  • Industrial
  • Low Density Residential
  • Schools and Universities
  • Correctional
Thermomass Concrete Insulation System

Thermomass Insulated Concrete Sandwich Panel

The THERMOMASS System not only effectively insulates a building. The fact that the building is insulated from the outside means that the mass of the internal layer of concrete can be used as a heat sink for the building, passively regulating the temperature as the ambient temperature heats and cools over the day and night, slashing energy costs. (read about Thermal Mass)

The insulated concrete panel system is used in precast, tilt-up and in-situ applications. CGS can recommend experienced concreters that are familiar with our system, and provide a high level of specialist support to architects, engineers and concreters who may be new to the THERMOMASS System.

Composite Global Solutions is the exclusive supplier of the THERMOMASS concrete building insulation to Australia.

Talk to CGS about your aspirations, and how THERMOMASS may be used to achieve your goals. 

Fibre Composite Connectors

Made from a resilient composite matrix, the THERMOMASS fibre composite connectors provide strength and durability to the THERMOMASS System.

Thermomass Connector

The patented Thermomass Composite Fibre Connector

Commonly used plastic connectors and steel rods cause corrosion, spalling, cracking and thermal bridging in the concrete wall.

THERMOMASS connectors eliminated these problems as they are completely compatible with concrete.

The shear capacity of each connector is approximately 4kN and the tensile strength of the connector composite material is in excess of 827 Mpa, a single connector can carry up to 1100 kg of concrete.

Extruded Polystyrene Insulation

The insulation component of the THERMOMASS System uses an polystyrene extrusion process which produces a closed cell component that contains no gaps or voids. Because of this, the rigid foam board insulation resists weathering and water penetration, including water vapour transmission.

Extruded polystyrene has a high thermal resistance and high compressive strength, reducing the sagging and other performance-reducing wear experienced by other materials.

Installing the THERMOMASS Concrete Insulation System

Installing THERMOMASS concrete insulation is quick and easy. The careful design of the THERMOMASS System often makes it the cost effective option available in many applications. The THERMOMASS System simply brings together form and function to achieve the results required, on time and on budget. The THERMOMASS system is adapted to precast, tilt-up and in-situ concrete applications.

For an overview of our installation guidelines, ***click here

MAMMOTH Soffit Insulation Panel

CGS Insulation is the Australian supplier of Mammoth Car Park Panel Insulation System designed especially for under soffit areas. The Mammoth Soffit Panel excels in both thermal and acoustic applications.

Mammoth insulation panels are made from 100% lofted thermally bonded polyester fibres. The panels are designed to improve thermal and acoustic performance of soffit areas for residential and commercial buildings (carparks, lecture theatres, open-plan share spaces), enhancing the well-being and comfort for occupants.

Mammoth insulation panels contour around the uneven textures common in concrete form work. In addition to improved aesthetics, this helps the insulation achieve a seamless fit that supports higher thermal performance across the system by preventing air movement between the insulation panel and the substrate.

Mammoth Soffit Panels are the only soffit insulation panel on the Australian market certified to ISO 9705 with a full burn-room test (ceiling and walls). Mammoth insulation panels comply with provisions of the Building Code of Australia (BCA): AS/NZS 4859.1 for thermal performance and AS ISO 9705 for for the material Group Number. 

Mammoth insulation panels are made using a unique airlayed manufacturing process whereby the fibres are completely randomised rather than layered. This provides for differing structural properties and greater flexibility which helps achieve high thermal performance when the product is affixed to concrete.

For more information, download the MAMMOTH Car Park Panel Datasheet.***

Mammoth Soffit Insulation Panels

Midway through installation of Mammoth Soffit Insulation Panels for the University of Wollongong, Australia

Features and Benefits

  • MammothTM products seamless installation supports higher thermal performance across the system – providing higher construction R-values.
  • MammothTM products are Red List Free – International Living Future Institute.
  • MammothTM takes the fibres from recycled plastic bottles (PET), that would otherwise be waste, and manufacture polyester insulation.
    No precautions are required for handling MammothTM Carpark Panels. It will not cause irritation and when touched and gives off no odours.
  • MammothTM products are chemical free, with no formaldehyde or insecticides.
  • MammothTM products are safe and easy to work with – manufactured in sections for ease of install.
  • MammothTM insulation panels assists in absorbing noise to create a quieter environment. Mammoth insulation panels can be used in commercial and residential construction.

Minimising Environmental Impact

  • MammothTM polyester products are Red List Free – International Living Future Institute.
  • MammothTM products contain recycled polyester fibres. The recycled fibre used by MammothTM comes from recycled plastic bottles.
  • Recycling plastic protects the environment by keeping the carbon content locked up in the polyester fibre and reducing landfill waste.
  • MammothTM products are made in a near zero waste production process and are fully recyclable.

Historically, PIR insulation has been favoured over Polyester insulation for under soffit applications due to the ease with which it can be drilled to install services as Polyester insulation tends to snag on drill bits making access to the concrete face difficult – delaying subcontractors and costing developers money.

Composite Global Solutions has developed a novel method that bypasses these previous difficulties allowing easy access to the covered concrete face for installation of services – leaving a seamless surface once installed. For more information download the MAMMOTH Installation guide here.

To discuss how MAMMOTH Car Park Panel Insulation can save time and money on your upcoming project, request a free quote below.

Get A Quote Today

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